FreeWill Material Technical Ceramics

Silicon Nitride AMB Copper-Clad Substrates

Ceramic Substrate

SKU: FWM/CS-AMB-004

Silicon nitride AMB copper-clad substrates arranged in a rack
Material
Ceramic / Copper AMB System
Size
Custom sizes by drawing
MOQ
5 pieces or one master-card equivalent
Applications
Automotive Inverters

Si3N4 AMB copper-clad substrates positioned for high-reliability power modules and repeated thermal cycling.

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Product Description

FreeWill Material ceramic substrates and power module thermal-management assembly

Silicon nitride AMB substrates are copper-and-ceramic circuit carriers for power modules exposed to repeated temperature changes.

Active metal brazing joins the copper conductors to a mechanically strong, electrically insulating Si3N4 layer. Copper coverage, the braze interface and ceramic geometry work together in the finished construction.

The illustration represents copper on Si3N4. AMB construction, copper thickness and thermal-cycling acceptance are confirmed for the selected design.

Product Advantages

  • Active-metal-brazed copper supplies circuit conductors and attachment surfaces.
  • The Si3N4 layer combines mechanical support with an electrically insulating heat path.
  • A joined copper/ceramic construction supports coordinated front- and rear-side circuit functions.

Typical Applications

  • Automotive Inverters: Si3N4 AMB substrates carry semiconductor devices and power interconnections.
  • High-Reliability Power Modules: the substrate integrates copper circuitry with ceramic insulation.

Technical Data

Si₃N₄ Substrate (Sinalit) Properties

PropertySinalit — bare Si₃N₄ substrateConditions / ±10% measurement tolerance (except ref.)
Density (g/cm³)≥3.22DIN EN 993-1
Bending strength (MPa)≥700—
Fracture toughness (MPa·m½)≥6.5Indentation-fracture method
Thermal conductivity (W/(m·K))90Room temperature; DIN EN 821-2
Coefficient of thermal expansion (10⁻⁶/K)3.3 (ref.)100–800°C; DIN 51045-1
Dielectric strength (kV/mm)≥2520°C; AC / DC; DIN EN 60243-1
Volume resistivity (Ω·cm)≥10¹⁴Room temperature; IEC 62631-3
Young’s modulus (GPa)≥280ASTM C1259-15
Specific heat capacity (J/(g·K))≥0.6825°C; DIN EN 821-3 Method B
Relative permittivity7.8 (ref.)Room temperature; 1 MHz; Ra ≤0.4 µm; ASTM D150
Dielectric loss tangent≤0.003Room temperature; 1 MHz; Ra ≤0.4 µm; ASTM D150

Typical Construction Parameters

Construction itemTypical configurationApplicable condition
Ceramic baseSilicon nitride (Si3N4)Grade and route dependent
Si3N4 thickness0.25 / 0.32 mmSi₃N₄ ceramic layer
Copper thickness0.30 / 0.40 / 0.50 / 0.80 mmSelected AMB layer combinations
PatternCustom power circuitDrawing review required
Surface finishBare Cu and selected plated finishesAssembly-process dependent

How to Read the Parameters

Bond strength

Peel force per width in N/mm differs from bond stress in MPa.

Specify: Test mode, fixture, specimen, rate and failure location.

Thermal conductivity

A stated ceramic value is not an effective AMB-stack conductivity.

Specify: Ceramic grade, temperature and method.

Thermal cycling

A cycle count applies only to its defined construction and profile.

Specify: Endpoints, dwell, ramp/transfer, samples, inspection and failure criteria.

Layer and panel dimensions

Available combinations cannot be inferred from separate maximum values.

Specify: Complete stack, usable circuit area, outline and finished shape.

AMB: ceramic, braze and copper as one construction

AMB joins copper and ceramic through an active braze system whose reactive elements enable bonding at the ceramic interface. Ceramic grade, braze and copper geometry must be assessed together; generic AMB principles do not establish any one product’s numerical capability.

AMB schematic shows separate copper foil, active braze and ceramic layers. Controlled brazing precedes circuit patterning, interlayer cleanup, optional surface finish and inspection. Braze remains beneath bonded copper but not in the illustrated isolation gaps.

Application Conditions & Design Review

Preserve mechanical margin through the layout

Si3N4 offers a useful combination of substrate strength and thermal properties. Copper distribution, ceramic edges and assembly support still need review because the finished stack behaves differently from the bare ceramic.

Specify the bonding interfaces

Include the braze system, copper finish and intended component-attachment process. Avoid treating a copper-clad blank and a finished patterned substrate as interchangeable deliverables.

Ceramic choice

Si3N4, AlN and selected alumina configurations address different thermal and mechanical priorities.

Copper distribution

Layer thickness and copper coverage influence current paths, heat spreading and thermomechanical stress.

Mission profile

Define operating temperatures and loading before choosing substrate and assembly qualification tests.

Send With Your Drawing

  • Si3N4 grade and ceramic/copper layer thicknesses.
  • Blank or patterned supply state, copper coverage, edge margins and surface finish.
  • Joining, mounting and operating conditions with the required test scope.

Include the drawing revision, sample and production quantities, and required inspection documents.

Define Acceptance Before Production

  • Inspect shape, copper pattern and agreed ceramic-edge/interface criteria.
  • Define bond integrity and isolation tests, then qualify representative assembled stacks.

Agree the test methods, sampling plan, acceptance limits and required reports before production.

Available Forms & Processing

Product-specific geometry and processing features.

  • Si3N4, braze system and copper layers identified as a complete construction.
  • Top and bottom copper patterns, edge clearance and copper balance defined independently.
  • Substrate-cycle conditions kept separate from the completed module power-cycle profile.

Engineering Questions

Why specify the copper pattern when selecting the ceramic?

Copper coverage and thickness affect heat spreading and the mechanical response of the joined stack. Review them with the ceramic thickness and the assembly rather than independently.

Is the active braze the same as component-attach solder?

No. The active braze is part of the ceramic-to-copper joining system. Die-attach solder or sinter material belongs to a later assembly interface.

Can one AMB product’s cycle result be used for another stack?

Not without evidence. Ceramic grade, braze, copper geometry, layer thicknesses and the test profile must be comparable.

Packaging & Shipping

Packaging is selected for master cards, individual units and copper surface condition.

ItemDetails
Packaging approachPackaging is selected for master cards, individual units and copper surface condition.
Protection methodsIndividual separation; Anti-scratch surface protection; Rigid trays or master-card frames; Copper corrosion protection where appropriate; Inner box and export carton; Wooden case when required
MOQ reference5 pieces or one master-card equivalent
Lead-time referencesAMB: 6-10 weeks
Payment termsT/T / Western Union / PayPal; 50% advance payment, 50% balance before shipment
Shipping methodsSea freight / Air freight / Door-to-door courier
Protective ceramic component packaging and available international shipping methods

Engineering RFQ

Tell us what the component must do.

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Send your initial enquiry now, or add the information you already have.

Drawings (optional)

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