FreeWill Material Technical Ceramics

Material-Specific Product Family

Alumina Ceramic Substrates

FreeWill Material ceramic substrates and power module thermal-management assembly

96% and high-purity alumina substrate options for electrical insulation, electronic circuits and precision ceramic applications, with custom processing and prototype-to-production support.

Material & Process Filter

Filter compatible substrate processes.

Only technically compatible routes are shown. Select one or more processes to compare matching products; clear the selection to return to the base-material portfolio.

Alumina grade

Compatible process routes

Product Family Portfolio

96% Alumina Ceramic Substrates

Select a product route for detailed application and drawing-review guidance.

5 products

Ceramic Insulating Substrates for Thermoelectric Modules product overview

96% Alumina Ceramic Substrates

Ceramic Insulating Substrates for Thermoelectric Modules

96% alumina insulating substrates for thermoelectric module assembly, reviewed for outline, thickness, surface condition and circuit requirements.

Typical application directions

Thermoelectric Modules · Electronic Insulation

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Laser-Drilled Alumina Ceramic Substrates product overview

96% Alumina Ceramic Substrates

Laser-Drilled Alumina Ceramic Substrates

96% alumina substrates with drawing-defined laser holes for electronic circuits, packaging and precision assembly.

Typical application directions

Electronic Packaging · Circuit Substrates

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Large-Size Low-Warpage Alumina Ceramic Substrates product overview

96% Alumina Ceramic Substrates

Large-Size Low-Warpage Alumina Ceramic Substrates

Large-format 96% alumina substrate configurations reviewed for thickness, flatness, warpage and downstream processing.

Typical application directions

Large Electronic Panels · Industrial Electronics

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Laser-Scribed Alumina Substrates for Integrated Circuits product overview

96% Alumina Ceramic Substrates

Laser-Scribed Alumina Substrates for Integrated Circuits

96% alumina substrates with controlled laser scribing for circuit-panel separation and integrated-circuit production.

Typical application directions

Integrated Circuits · Hybrid Circuits

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Alumina Substrates for Thin-Film Integrated Circuits product overview

96% Alumina Ceramic Substrates

Alumina Substrates for Thin-Film Integrated Circuits

Surface-controlled alumina substrates for thin-film integrated circuits and precision electronic packaging.

Typical application directions

Thin-Film Circuits · Microelectronics

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Product Family Portfolio

99.6% Alumina Ceramic Substrates

Select a product route for detailed application and drawing-review guidance.

7 products

Alumina Ceramic Substrates for Optoelectronic Transceiver Modules product overview

99.6% Alumina Ceramic Substrates

Alumina Ceramic Substrates for Optoelectronic Transceiver Modules

High-purity alumina substrates for optoelectronic transceiver packaging, precision circuits and electrically insulating carriers.

Typical application directions

Optical Transceivers · Optoelectronic Packaging

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Alumina Ceramic Substrates for Crystal Oscillators product overview

99.6% Alumina Ceramic Substrates

Alumina Ceramic Substrates for Crystal Oscillators

High-purity alumina substrates for stable crystal-oscillator circuit support and microelectronic packaging.

Typical application directions

Crystal Oscillators · Frequency-Control Modules

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Alumina Substrates for High-Performance Electronics product overview

99.6% Alumina Ceramic Substrates

Alumina Substrates for High-Performance Electronics

99.6% alumina substrates for precision electronic assemblies requiring high insulation and controlled surface quality.

Typical application directions

High-Performance Electronics · Electronic Packaging

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99.6% High-Purity Polished Alumina Ceramic Substrates product overview

99.6% Alumina Ceramic Substrates

99.6% High-Purity Polished Alumina Ceramic Substrates

Polished high-purity alumina substrates for thin-film, optical and precision microelectronic processes.

Typical application directions

Thin-Film Circuits · Optoelectronics

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99.6% Alumina Ceramic Substrates for Chip Resistors product overview

99.6% Alumina Ceramic Substrates

99.6% Alumina Ceramic Substrates for Chip Resistors

High-purity alumina substrate panels for chip-resistor manufacturing and precision thick-film processing.

Typical application directions

Chip Resistors · Thick-Film Circuits

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99.6% Alumina Substrates for High-Power Electronic Modules product overview

99.6% Alumina Ceramic Substrates

99.6% Alumina Substrates for High-Power Electronic Modules

High-purity alumina substrates for electrically insulating power-module carriers and controlled circuit processing.

Typical application directions

Power Modules · Industrial Power Electronics

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Related Co-Fired Technology

LTCC glass-ceramic substrates

LTCC is a glass-ceramic multilayer route, not a 96% or 99.6% dense alumina grade. It is kept here as a clearly separated related electronic-substrate option.

LTCC Glass-Ceramic Multilayer Substrates product overview

LTCC Glass-Ceramic

LTCC Glass-Ceramic Multilayer Substrates

Low-temperature co-fired glass-ceramic multilayer substrates for high-frequency and compact electronic packaging; this route is related to, but not classified as, 96% or 99.6% dense alumina.

Typical application directions

High-Frequency Packages · Optical Communication

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Available Grades

Select the alumina grade around the application.

These grade positions support early product-family selection. Final composition, acceptance criteria and processing route are confirmed during RFQ review.

Material Grade

96% Alumina

A cost-effective substrate option for general electronic applications and electrical insulation.

  • General electronic applications
  • Thick-film related applications

Material Grade

99.6% High-Purity Alumina

A high-purity substrate option for precision electronics and demanding surface-quality requirements.

  • Thin-film related requirements
  • Precision electronics

Processing Capabilities

Processing options separate from material grade.

The processing route is reviewed against substrate thickness, feature layout, surface requirements, drawing and order needs.

  • Laser Drilling
  • Laser Scribing
  • Laser Cutting
  • Precision Cutting
  • Polishing
  • Custom Holes / Slots
  • Metallization

Typical Material Properties

Compare 96% and 99.6% alumina grades.

Published values are typical material references. Test method, temperature, frequency and selected grade affect final values.

Property96% Alumina99.6% Alumina
Al2O3 content96%99.6%
Density3.70–3.78 g/cm³ typical3.86–3.96 g/cm³ typical
Flexural strength310–450 MPa typical470–550 MPa typical
Thermal conductivity20–25 W/m·K typical27–30 W/m·K typical
CTE6.7–7.2 × 10⁻⁶/K typical6.8–7.2 × 10⁻⁶/K typical
Dielectric strength>15 kV/mm, depending on thickness and test method>15 kV/mm, depending on thickness and test method
Dielectric constantAbout 9.8 at 1 MHzAbout 9.7–9.9 at 1 MHz
Volume resistivity>10¹⁴ Ω·cm typical at 25 °C>10¹⁴ Ω·cm typical at 25 °C
Water absorption0% nominal for dense ceramic0% nominal for dense ceramic

Available Specifications

Standard references with drawing-based customization.

Availability depends on grade, dimensions, thickness, surface condition and processing route.

ItemWebsite referenceCondition
Thickness0.25–2.0 mm commercial rangeNot every size and grade combination
SizeStandard formats up to approximately 140 × 190 mmSubject to thickness, grade and drawing review
Dimensional tolerance±0.2 mm standard referenceTighter tolerances may be available
Thickness toleranceStandard fired toleranceLapped tolerance available on request
Flatness / warpage≤0.3% of length general as-fired referenceDepends on dimensions and thickness
Surface roughnessAs-fired Ra typically 0.3–0.6 µmLapped and polished surfaces available
Surface / edge finishAs-fired, lapped or polished; finished edges on requestSubject to drawing review
Holes / slotsLaser-drilled holes, slots, grooves and scribe linesFeature limits depend on thickness and geometry

Product Solutions

Commercial substrate configurations for RFQ review.

These configurations describe sourcing needs, not separate material grades. Each option is reviewed against the drawing, surface, feature and order requirements.

  • Standard Alumina Ceramic Substrates
  • Laser-Drilled Alumina Ceramic Substrates
  • Laser-Scribed Alumina Ceramic Substrates
  • Polished Alumina Ceramic Substrates
  • Large-Size / Low-Warpage Alumina Ceramic Substrates

Typical Applications

Electronic applications supported by drawing review.

The final grade and processing route depend on the circuit, assembly, surface and operating requirements.

  • LED Packaging
  • Power Electronics
  • Thin Film Circuits
  • Thick Film Circuits
  • Sensors
  • Chip Resistors
  • Optoelectronics
  • Thermoelectric Modules
  • RF / Microwave Electronics

Custom Manufacturing

Build the substrate around the drawing.

Processing and inspection are selected for the grade, geometry and assembly process.

  • Laser-cut outlines
  • Custom holes, slots and grooves
  • Grinding and edge finishing
  • Lapping and polishing
  • Thick-film, thin-film, DPC, DBC and selected Mo-Mn metallization
  • Drawing-based inspection plans

Quality & Inspection

Inspection matched to the critical features.

Documentation and inspection scope are available on request and agreed during quotation.

  • Material and grade review
  • Dimensional and thickness inspection
  • Flatness and warpage inspection
  • Surface roughness and visual inspection
  • Hole position and edge-quality checks
  • Metallization inspection when specified

Packaging & Shipping

Protect brittle edges and precision surfaces.

Packaging is selected for substrate finish, quantity and export handling.

  • Individual separation
  • Anti-scratch interlayers for polished surfaces
  • Tray or foam protection
  • Inner box and export carton
  • Moisture protection where appropriate
  • Wooden case for larger export consignments when required

Ordering Information

MOQ and typical lead time.

Typical lead times depend on specification, quantity, material availability, drawing and inspection requirements.

Recommended MOQ

10 pieces

Bare substrates

2–4 weeks

Custom processing

3–5 weeks

Metallized

4–8 weeks

FAQ

Questions buyers commonly ask.

Practical sourcing questions for material selection, processing and ordering.

What is the difference between 96% and 99.6% alumina substrates?

96% alumina is the established economical grade for thick-film and general electronics. 99.6% alumina supports higher-purity, polished, thin-film and precision applications.

Can alumina substrates be laser drilled or scribed?

Yes. Feature size and tolerance depend on substrate thickness, aspect ratio, edge distance and chipping criteria.

Can polished alumina substrates be supplied?

Lapped and polished surfaces are available on request. Specify Ra, flatness, thickness tolerance and the downstream metallization or assembly process.

What is the recommended MOQ and lead time?

The recommended MOQ is 10 pieces. Typical lead time is 2–4 weeks for bare substrates, 3–5 weeks with custom processing and 4–8 weeks for metallized work, depending on specification and quantity.

Material reference

Review the separate alumina material page for material context and grade-selection guidance.

Alumina Material Properties & Grade Selection

What to Specify for Your RFQ

Provide the drawing and the requirements that control selection.

Clear product and processing details help the team review feasibility, material grade and the appropriate quotation scope.

  • Alumina grade / purity
  • Length × width
  • Thickness
  • Dimensional tolerance
  • Flatness / warpage requirement
  • Surface finish
  • Hole size / pattern
  • Laser drilling requirements
  • Scribing requirements
  • Metallization requirements
  • Drawing
  • Quantity

Engineering RFQ

Tell us what the substrate must do.

Provide the drawing, dimensions, quantity and application requirements so the team can review material and processing options before quotation.

Engineering RFQ

Tell us what the component must do.

All fields are required. Provide practical operating details so our team can review the material and manufacturing requirements.

Your request will be reviewed by our team before a technical or commercial response is issued.