FreeWill Material Technical Ceramics

Material-Specific Product Family

Alumina Ceramic Substrates: 96% and 99.6% Al2O3

FreeWill Material ceramic substrates and power module thermal-management assembly

Alumina ceramic substrates are rigid insulating plates for printed or deposited circuits, electronic packages and component carriers.

Product Description

Alumina ceramic substrates are rigid insulating plates for printed or deposited circuits, electronic packages and component carriers. The 96% and 99.6% material groups remain separate so purity, electrical properties and surface requirements can be matched to the process.

Bare blanks can be supplied in drawing-defined outlines with holes, slots or scribe patterns. Lapping and polishing define the surface state; they do not change the alumina purity. Copper-clad and co-fired constructions are selected as separate product routes.

Material & Process Filter

Filter compatible substrate processes.

Only technically compatible routes are shown. Select one or more processes to compare matching products; clear the selection to return to the base-material portfolio.

Alumina grade

Compatible process routes

Related Co-Fired Technology

LTCC glass-ceramic substrates

LTCC is a glass-ceramic multilayer route, not a 96% or 99.6% dense alumina grade. It is kept here as a clearly separated related electronic-substrate option.

Product Advantages

  • Electrical insulation separates conductive features while the ceramic supports components and circuit films.
  • Rigid flat surfaces provide a carrier for thick-film printing, thin-film deposition and package assembly.
  • The 96% and 99.6% choices allow material purity to be selected independently of the machining or surface finish.
  • Laser features and controlled surfaces adapt the blank to panel separation, mounting and alignment.

Typical Applications

The final grade and processing route depend on the circuit, assembly, surface and operating requirements.

  • LED Packaging
  • Power Electronics
  • Thin Film Circuits
  • Thick Film Circuits
  • Sensors
  • Chip Resistors
  • Optoelectronics
  • Thermoelectric Modules
  • RF / Microwave Electronics

Technical Data

Typical Material Selection Data

96% Alumina Substrate (708 S) Properties

Property96% Al₂O₃ — 708 STest conditions / measurement tolerance ±10%
Density (g/cm³)≥3.75DIN EN 993-1
Bending strength, σ₀ (MPa)≥500—
Young’s modulus (GPa)≥300—
Thermal conductivity (W/(m·K))24Room temperature; DIN EN 821-2
Linear thermal expansion coefficient (10⁻⁶/K)7–9100–800°C; DIN 51045-1
Specific heat capacity (J/(g·K))≥0.7520°C; DIN EN 821-3 method B
Relative permittivity~9.8Room temperature, 1 MHz; Ra ≤0.4 µm
Dielectric loss factor≤0.005Room temperature; 1 MHz; Ra ≤0.4 µm
Volume resistivity (Ω·cm)≥10¹⁴Room temperature; IEC 62631-3
Breakdown strength (kV/mm)AC≥15; DC≥1520°C; AC / DC
Fracture toughness (MPa·m½)≥3.0Indentation-fracture (IF)

Typical Material Selection Data

99.6% Alumina Substrate (710 C) Properties

Property99.6% Al₂O₃ — 710 CTest conditions / measurement tolerance ±10%
Density (g/cm³)≥3.80DIN EN 993-1
Bending strength, σ₀ (MPa)≥420ASTM C1499-08
Young’s modulus (GPa)≥300—
Thermal conductivity (W/(m·K))≥25Room temperature; DIN EN 821-2
Linear thermal expansion coefficient (10⁻⁶/K)7–9100–800°C; DIN 51045-1
Specific heat capacity (J/(g·K))≥0.6520°C; DIN EN 821-3 method B
Relative permittivity8.5–11.5Room temperature, 1 MHz
Dielectric loss factor≤0.010Room temperature; 1 MHz; Ra ≤0.4 µm
Volume resistivity (Ω·cm)≥10¹⁴Room temperature; IEC 62631-3
Breakdown strength (kV/mm)AC≥15; DC≥1520°C; AC / DC
Fracture toughness (MPa·m½)≥3.0Indentation-fracture (IF)

Dimensions & Processing

Substrate Geometry & Surface

FeatureSpecification basis
Outline and thicknessLength × width × thickness; drawing-defined shape
Holes, slots and scribe patternsFeature size, position, edge distance and residual thickness for scribing
Surface stateAs-fired, lapped or polished; functional faces and roughness
Geometrical controlThickness variation, flatness, warpage and measurement support
Edges and downstream processingEdge/chipping criteria and the film, bonding or metallization process

Available Grades

Select the alumina grade around the application.

These grade positions support early product-family selection. Final composition, acceptance criteria and processing route are confirmed during RFQ review.

Material Grade

96% Alumina

A cost-effective substrate option for general electronic applications and electrical insulation.

  • General electronic applications
  • Thick-film related applications

Material Grade

99.6% High-Purity Alumina

A high-purity substrate option for precision electronics and demanding surface-quality requirements.

  • Thin-film related requirements
  • Precision electronics

Product configuration

Processing & Configuration

The processing route is reviewed against substrate thickness, feature layout, surface requirements, drawing and order needs.

  • Laser Drilling
  • Laser Scribing
  • Laser Cutting
  • Precision Cutting
  • Polishing
  • Custom Holes / Slots
  • Metallization
  • Laser-cut outlines
  • Custom holes, slots and grooves
  • Grinding and edge finishing
  • Lapping and polishing
  • Thick-film, thin-film, DPC, DBC and selected Mo-Mn metallization
  • Drawing-based inspection plans

Product Solutions

Commercial substrate configurations for RFQ review.

These configurations describe sourcing needs, not separate material grades. Each option is reviewed against the drawing, surface, feature and order requirements.

  • Standard Alumina Ceramic Substrates
  • Laser-Drilled Alumina Ceramic Substrates
  • Laser-Scribed Alumina Ceramic Substrates
  • Polished Alumina Ceramic Substrates
  • Large-Size / Low-Warpage Alumina Ceramic Substrates

Quality & Inspection

Inspection matched to the critical features.

Documentation and inspection scope are available on request and agreed during quotation.

  • Material and grade review
  • Dimensional and thickness inspection
  • Flatness and warpage inspection
  • Surface roughness and visual inspection
  • Hole position and edge-quality checks
  • Metallization inspection when specified

Material reference

Review the separate alumina material page for material context and grade-selection guidance.

Alumina Material Properties & Grade Selection

Ordering Information

MOQ and typical lead time.

Price and delivery are provided for the specified enquiry; prototype and production quantities can be stated separately.

Recommended MOQ

By quotation

Quotation inputs

Drawing, material, finish, quantity and delivery destination

FAQ

Questions buyers commonly ask.

Practical sourcing questions for material selection, processing and ordering.

Is a bare ceramic substrate the same as a ceramic PCB?

No. A bare substrate is the insulating ceramic base. A ceramic circuit board includes a conductor pattern and may include metallization, vias or assembly features. Specify whether the enquiry concerns bare ceramic, a metallized blank or a finished circuit.

Which dimensions and finish should I specify?

Include length, width, thickness, outline, hole or scribe pattern, critical tolerances, flatness and roughness. Identify the functional faces and the downstream film, bonding or metallization process.

How do I choose an alumina purity?

Match purity and surface condition to the circuit process, dielectric duty and contamination requirements. Thick-film and thin-film applications can have different priorities; higher purity is not a universal substitute for a complete specification.

When are price and delivery established?

Send the drawing, material and surface requirements, quantity and delivery destination. The quotation can then address the actual product and order rather than a generic website price or schedule.

Packaging & Shipping

Protect brittle edges and precision surfaces.

Packaging is selected for substrate finish, quantity and export handling.

  • Individual separation
  • Anti-scratch interlayers for polished surfaces
  • Tray or foam protection
  • Inner box and export carton
  • Moisture protection where appropriate
  • Wooden case for larger export consignments when required

What to Specify for Your RFQ

Provide the drawing and the requirements that control selection.

Clear product and processing details help the team review feasibility, material grade and the appropriate quotation scope.

  • Alumina grade / purity
  • Length × width
  • Thickness
  • Dimensional tolerance
  • Flatness / warpage requirement
  • Surface finish
  • Hole size / pattern
  • Laser drilling requirements
  • Scribing requirements
  • Metallization requirements
  • Drawing
  • Quantity

Engineering RFQ

Tell us what the substrate must do.

Provide the drawing, dimensions, quantity and application requirements so the team can review material and processing options before quotation.

Engineering RFQ

Tell us what the component must do.

Start with your name, work email and a short description. Phone numbers, drawings and technical details are optional.

Add company, drawings or technical details (optional)

Send your initial enquiry now, or add the information you already have.

Drawings (optional)

PDF, JPG/JPEG or PNG. Up to 3 files, 3 MB total. For larger files or CAD files, send your enquiry first and attach them in your email reply.

Your answer is included only in our internal enquiry email, not sent to Google Analytics.

Your request will be reviewed by our team before a technical or commercial response is issued.