FreeWill Material Technical Ceramics

Material-Specific Product Family

Aluminum Nitride (AlN) Ceramic Substrates

FreeWill Material ceramic substrates and power module thermal-management assembly

Aluminum nitride ceramic substrates combine electrical insulation with heat conduction in power-electronic, optoelectronic and circuit assemblies.

Product Description

Aluminum nitride ceramic substrates combine electrical insulation with heat conduction in power-electronic, optoelectronic and circuit assemblies. The bare ceramic carries heat toward the mounting interface while supporting the subsequent conductor or attachment layers.

Standard blanks, polished surfaces and laser-processed outlines are different delivery formats of the ceramic carrier. Substrate thickness, contact interfaces and the conductor stack all contribute to the assembly's thermal resistance.

Material & Process Filter

Filter compatible substrate processes.

Only technically compatible routes are shown. Select one or more processes to compare matching products; clear the selection to return to the base-material portfolio.

Compatible process routes

Product Advantages

  • An electrically insulating ceramic heat path supports compact power and optoelectronic layouts.
  • Material conductivity and ceramic thickness can be selected together for the thermal design.
  • Lapped or polished functional faces support the selected film, bonding or attachment process.
  • Drawing-defined holes, slots and outlines position the substrate within the package.

Typical Applications

AlN retains electrical insulation while reducing thermal resistance through the ceramic layer compared with alumina.

  • IGBT Modules
  • MOSFET Modules
  • SiC Power Modules
  • GaN Power Devices
  • High-Power LEDs
  • Laser Diodes
  • RF / Microwave Electronics
  • Semiconductor Packaging
  • EV Power Electronics
  • Industrial Inverters
  • Thermal Management

Technical Data

Typical Material Selection Data

95% AlN Substrate Properties

Property95% AlN typical valueCondition / method
AlN content (%)95—
Density (g/cm³)≥3.3—
Flexural strength (MPa)≥400—
Thermal conductivity (W/(m·K))≥170Room temperature
Relative permittivity8–101 MHz; room temperature
Dielectric loss tangent≤0.00031 MHz; room temperature
Dielectric strength (kV/mm)17—
Volume resistivity (Ω·cm)≥10¹⁴—

Dimensions & Processing

Substrate Geometry & Surface

FeatureSpecification basis
Outline and thicknessLength × width × thickness; drawing-defined shape
Holes, slots and scribe patternsFeature size, position, edge distance and residual thickness for scribing
Surface stateAs-fired, lapped or polished; functional faces and roughness
Geometrical controlThickness variation, flatness, warpage and measurement support
Edges and downstream processingEdge/chipping criteria and the film, bonding or metallization process

Material Selection

Match conductivity to the thermal design.

The required thermal path, thickness and downstream circuit process establish the conductivity class and surface specification.

Electrically insulating heat path

Bare AlN Substrates

A ceramic base for applications combining heat transfer and electrical isolation.

  • Conductivity class
  • Thickness and interface resistance

Drawing-defined outlines and surfaces

Processed AlN Substrates

Specify holes, slots, scribe lines and finish around assembly requirements.

  • Feature layout and edges
  • Lapped or polished functional surfaces

Selection Guidance

AlN is an independent thermal substrate platform.

Choose by thermal resistance, assembly process and mechanical duty rather than treating AlN as simply a better alumina.

PriorityRecommended directionWhy
Cost and mature processingAluminaEstablished and economical
Highest bulk thermal conductivityAluminum NitrideEfficient electrically insulating heat path
Severe thermal cycling and toughnessSilicon NitrideHigher fracture toughness and reliability

Product configuration

Processing & Configuration

Geometry and finish are reviewed against thickness, thermal-conductivity grade and downstream metallization.

  • Laser Cutting
  • Laser Drilling
  • Laser Scribing
  • Grinding
  • Lapping
  • Polishing
  • Metallization
  • Custom Geometry
  • Custom laser-cut outlines
  • Holes, slots and scribe lines
  • Grinding and thickness control
  • Lapped and polished surfaces
  • DPC, DBC/AMB, thick-film and thin-film options
  • Drawing-based inspection

Product Solutions

Bare, processed and metallization-ready AlN substrates.

Configurations are reviewed against the drawing and delivery condition.

  • Standard AlN Substrates
  • Higher-Conductivity AlN Substrates
  • Laser-Processed AlN Substrates
  • Polished AlN Substrates
  • Metallization-Ready AlN Substrates

Quality & Inspection

Verify the substrate features that control assembly.

Inspection and documentation are agreed during quotation and available on request.

  • Grade and thermal-conductivity review
  • Dimensions and thickness
  • Flatness and warpage
  • Surface roughness and visual inspection
  • Laser feature and hole position
  • Metallization inspection

Material reference

Review AlN material properties and selection context separately from the product-family offer.

Learn About Aluminum Nitride Ceramic

Ordering Information

MOQ and typical lead time.

Price and delivery are provided for the specified enquiry; prototype and production quantities can be stated separately.

Recommended MOQ

By quotation

Quotation inputs

Drawing, material, finish, quantity and delivery destination

FAQ

Questions buyers commonly ask.

Practical sourcing questions for material selection, processing and ordering.

Is a bare ceramic substrate the same as a ceramic PCB?

No. A bare substrate is the insulating ceramic base. A ceramic circuit board includes a conductor pattern and may include metallization, vias or assembly features. Specify whether the enquiry concerns bare ceramic, a metallized blank or a finished circuit.

Which dimensions and finish should I specify?

Include length, width, thickness, outline, hole or scribe pattern, critical tolerances, flatness and roughness. Identify the functional faces and the downstream film, bonding or metallization process.

How do I choose an AlN conductivity class?

Start from the thermal-resistance target, thickness and interfaces. A higher conductivity number is only one part of the thermal design; use grade-specific values at the relevant temperature.

When are price and delivery established?

Send the drawing, material and surface requirements, quantity and delivery destination. The quotation can then address the actual product and order rather than a generic website price or schedule.

Packaging & Shipping

Protect AlN edges and prepared surfaces.

AlN substrates receive individual separation and surface protection appropriate to the finish.

  • Individual separation
  • Anti-scratch interlayers
  • Rigid trays or foam protection
  • Moisture protection where appropriate
  • Inner box and export carton
  • Wooden case when required

What to Specify for RFQ

Define the grade, geometry and assembly requirements.

Thermal-conductivity class and surface condition are essential to a useful AlN quotation.

  • Thermal-conductivity class
  • Length × width × thickness
  • Drawing and quantity
  • Tolerance and flatness
  • Surface finish / roughness
  • Hole and scribing pattern
  • Metallization stack
  • Operating environment
  • Inspection and packaging

Engineering RFQ

Tell us what the substrate must do.

Provide the drawing, dimensions, quantity and application requirements so the team can review material and processing options before quotation.

Engineering RFQ

Tell us what the component must do.

Start with your name, work email and a short description. Phone numbers, drawings and technical details are optional.

Add company, drawings or technical details (optional)

Send your initial enquiry now, or add the information you already have.

Drawings (optional)

PDF, JPG/JPEG or PNG. Up to 3 files, 3 MB total. For larger files or CAD files, send your enquiry first and attach them in your email reply.

Your answer is included only in our internal enquiry email, not sent to Google Analytics.

Your request will be reviewed by our team before a technical or commercial response is issued.