FreeWill Material Technical Ceramics

DBC Product Family

DBC Direct-Bonded Copper Ceramic Substrates

FreeWill Material ceramic substrates and power module thermal-management assembly

DBC ceramic substrates bond copper foil to an alumina or aluminum nitride insulating layer.

Product Description

DBC ceramic substrates bond copper foil to an alumina or aluminum nitride insulating layer. The copper forms current paths and attachment surfaces, while the ceramic separates the circuit electrically from its mounting structure.

Single- and double-sided copper layouts combine current carrying with heat spreading. Ceramic thickness, copper thickness and the etched geometry define the finished stack; alumina and AlN thickness groups remain distinct.

Product Advantages

  • Bonded copper foil provides current-carrying paths, attachment pads and lateral heat spreading.
  • The ceramic layer provides electrical isolation and mechanical support within the joined substrate.
  • Alumina and AlN bases offer different material and heat-flow choices without changing the DBC process identity.
  • Single- or double-sided patterns adapt the conductor layout to the module and cooling interface.

Typical Applications

Copper circuits and ceramic insulation support the electrical and thermal paths in power assemblies.

  • IGBT Power Modules
  • MOSFET Power Modules
  • Industrial Drives
  • Power Inverters

Technical Data

Construction Parameters

DBC Construction Parameters

Construction itemTypical configurationApplicable condition
Ceramic base96% Al2O3 or AlNRoute dependent
Ceramic thicknessAlumina: 0.25–1.00 mm; AlN: 0.25–1.50 mmMatched ceramic / copper stack
Copper thickness0.10–0.30 mmCopper thickness and ceramic stack selected together
Line / spaceEtched-pattern dependentCopper thickness, etch profile and insulation clearance
Surface finishBare/protected Cu; selected Ni, Ni/Au or AgAssembly-process dependent
Bond / peel testingConstruction-specific testPeel method, coupon geometry and acceptance criterion

Construction Selection

Ceramic, Copper & Interfaces

ElementFunctionConstruction definition
CeramicElectrical insulation and heat pathMaterial grade, thickness and functional surface
CopperCurrent paths, attachment and heat spreadingTop / bottom thickness, pattern and isolation gaps
Interface and finishCopper attachment and subsequent assemblyBonded interface, etched profile and attachment finish
Thermal / electrical assessmentPerformance of the complete stackLayer geometry, test method, operating conditions and interfaces

Product configuration

Processing & Configuration

Processing defines the conductor geometry and the surfaces used in assembly.

  • Copper / ceramic bonding
  • Pattern etching
  • Top / bottom copper layouts
  • Attachment-surface finish
  • Individual units or master cards
  • Custom circuit artwork
  • Single- or double-sided copper
  • Selected asymmetric configurations
  • Bare or plated copper finishes
  • Electrical and bond testing to agreed criteria

Configuration Scope

DBC configurations reviewed by drawing.

Ceramic base, copper system, circuit layout, finish and qualification requirements are reviewed together.

  • Alumina DBC Substrates
  • Aluminum Nitride DBC Substrates
  • Single- and Double-Sided Copper
  • Custom Thick-Copper Circuits

Quality & Inspection

Inspect both ceramic and metallization.

Inspection and documentation are available on request and defined during quotation.

  • Ceramic and copper thickness
  • Pattern dimensions and isolation gaps
  • Flatness / bending
  • Surface-finish thickness
  • Visual and electrical inspection
  • Bond, peel or braze-integrity tests when specified

Ordering Information

MOQ and typical lead time.

MOQ and lead time depend on ceramic base, copper layout, finish, panel utilization, quantity and qualification requirements.

Recommended MOQ

5 pieces or one master-card equivalent

DBC

5-9 weeks

FAQ

Questions buyers commonly ask.

Practical sourcing questions for material selection, processing and ordering.

Can multiple ceramic bases be used?

Yes. Alumina and AlN are common for DBC/DPC, while Si3N4 is the priority AMB base for high-reliability power modules.

What determines circuit line and isolation-gap dimensions?

Copper thickness, etch profile and required electrical clearance establish the conductor and isolation-gap geometry.

What information is required for quotation?

Provide ceramic and copper thickness, metallization route, circuit file, finish, electrical or reliability criteria, quantity and assembly process.

Packaging & Shipping

Protect patterns, finishes and ceramic edges.

Packaging is selected for master cards, individual units and copper surface condition.

  • Individual separation
  • Anti-scratch surface protection
  • Rigid trays or master-card frames
  • Copper corrosion protection where appropriate
  • Inner box and export carton
  • Wooden case when required

What to Specify for RFQ

Provide the complete ceramic and circuit definition.

Metallized substrates require more than an outline drawing.

  • DBC, DPC, AMB or other route
  • Ceramic base and grade
  • Ceramic thickness
  • Copper / metal thickness
  • Circuit drawing / Gerber / DXF
  • Minimum line and isolation gap
  • Surface finish
  • Flatness / warpage
  • Electrical / bond tests
  • Quantity and delivery target

Engineering RFQ

Tell us what the substrate must do.

Provide the drawing, dimensions, quantity and application requirements so the team can review material and processing options before quotation.

Engineering RFQ

Tell us what the component must do.

Start with your name, work email and a short description. Phone numbers, drawings and technical details are optional.

Add company, drawings or technical details (optional)

Send your initial enquiry now, or add the information you already have.

Drawings (optional)

PDF, JPG/JPEG or PNG. Up to 3 files, 3 MB total. For larger files or CAD files, send your enquiry first and attach them in your email reply.

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Your request will be reviewed by our team before a technical or commercial response is issued.