FreeWill Material Technical Ceramics

DPC Product Family

DPC Ceramic Substrates

FreeWill Material ceramic substrates and power module thermal-management assembly

Direct-plated copper ceramic substrates for fine circuit patterns, controlled copper thickness and precision electronic packaging.

Product Family Portfolio

DPC Ceramic Substrate Products

Select a product route for detailed application and drawing-review guidance.

5 products

Double-Sided Copper-Clad DPC Metallized Substrates product overview

DPC Ceramic Substrate Products

Double-Sided Copper-Clad DPC Metallized Substrates

Double-sided DPC substrates for compact circuit layouts and controlled plated-copper integration.

Typical application directions

Power and RF Packages · Microelectronics

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DPC Metallized Substrates for Thin-Film Circuits product overview

DPC Ceramic Substrate Products

DPC Metallized Substrates for Thin-Film Circuits

Fine-pattern DPC metallized substrates for thin-film circuits and precision electronic packages.

Typical application directions

Thin-Film Circuits · Precision Electronics

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Direct-Plated Copper DPC Metallized AlN Substrates product overview

DPC Ceramic Substrate Products

Direct-Plated Copper DPC Metallized AlN Substrates

AlN DPC substrates combining controlled plated copper with an electrically insulating thermal path.

Typical application directions

LED and Laser Packages · Power Electronics

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Direct-Plated Copper DPC Metallized Alumina Substrates product overview

DPC Ceramic Substrate Products

Direct-Plated Copper DPC Metallized Alumina Substrates

Alumina DPC substrates for fine copper patterns, electronic packaging and drawing-defined circuit layouts.

Typical application directions

Electronic Packaging · RF and Sensor Modules

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DPC Metallized Substrates for Cooling Chips product overview

DPC Ceramic Substrate Products

DPC Metallized Substrates for Cooling Chips

DPC metallized ceramic substrates for thermoelectric cooling-chip circuits and compact heat-management assemblies.

Typical application directions

Thermoelectric Cooling · Cooling Modules

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DPC Technology

DPC — Direct Plated Copper

Deposited seed layers, photolithography and copper plating for controlled fine patterns.

Fine plated circuits

DPC — Direct Plated Copper

Deposited seed layers, photolithography and copper plating for controlled fine patterns.

  • 10–130 µm copper
  • 0.10 / 0.10 mm standard line/space

Additional Metallization Options

Select other routes when copper-clad technology is not the right fit.

These technologies remain distinct from DBC, DPC and AMB.

  • Thick-Film Metallization
  • Thin-Film Metallization
  • Mo-Mn Metallization
  • Pattern Etching
  • Photolithography
  • Plating / Surface Finish
  • Custom Circuit Geometry

DPC Specifications

DPC for controlled copper and finer circuits.

Finer geometry remains subject to drawing and process review.

ItemWebsite referenceCondition
Ceramic base96% / 99.6% Al2O3 or AlNSurface preparation dependent
Copper thickness10–130 µm; 30–100 µm typicalPattern dependent
Line / space0.10 / 0.10 mm website standardFiner circuits subject to review
Holes / viasLaser holes and selected plated featuresAspect ratio and registration dependent
Surface finishNi/Au, Ni/Pd/Au, Ag, AuSn and protection optionsAssembly-process dependent

Configuration Scope

DPC configurations reviewed by drawing.

Ceramic base, copper system, circuit layout, finish and qualification requirements are reviewed together.

  • Alumina DPC Substrates
  • Aluminum Nitride DPC Substrates
  • Single- and Double-Sided Circuits
  • Fine-Pattern Plated Copper

Typical Applications

DPC substrate application directions.

Application examples guide initial selection; final construction and acceptance criteria follow drawing review.

  • LED and Laser Packaging
  • LiDAR Modules
  • Optical Communication
  • RF and Sensor Packages

Technology Selection

DBC vs DPC vs AMB.

Use this comparison for early routing; final selection follows circuit and assembly review.

FactorDBCDPCAMB
Typical ceramic96% Al2O3 or AlN96% / 99.6% Al2O3 or AlNSi3N4; selected AlN
Copper systemDirect-bonded foilSeed layer plus plated copperActive-metal braze plus copper
Copper positioningThick / high currentThin-to-medium controlledThick / robust power
Circuit precisionMediumHighMedium
Thermal performanceStrongGood for localized heatStrong system performance
Mechanical reliabilityGood; layout dependentPrecision/light-copper circuitsHighest severe-cycle position
Power electronicsHighLow–mediumVery high
AutomotiveMedium–highSelected electronicsVery high
Fine circuitsMediumHighLow–medium

Custom Manufacturing

Review ceramic and circuit as one engineered system.

The quote combines ceramic, copper, layout, finish and assembly requirements.

  • Individual units or master cards
  • Custom circuit artwork
  • Single- or double-sided copper
  • Selected asymmetric configurations
  • Bare or plated copper finishes
  • Electrical and bond testing to agreed criteria

Quality & Inspection

Inspect both ceramic and metallization.

Inspection and documentation are available on request and defined during quotation.

  • Ceramic and copper thickness
  • Pattern dimensions and isolation gaps
  • Flatness / bending
  • Surface-finish thickness
  • Visual and electrical inspection
  • Bond, peel or braze-integrity tests when specified

Packaging & Shipping

Protect patterns, finishes and ceramic edges.

Packaging is selected for master cards, individual units and copper surface condition.

  • Individual separation
  • Anti-scratch surface protection
  • Rigid trays or master-card frames
  • Copper corrosion protection where appropriate
  • Inner box and export carton
  • Wooden case when required

Ordering Information

MOQ and typical lead time.

MOQ and lead time depend on ceramic base, copper layout, finish, panel utilization, quantity and qualification requirements.

Recommended MOQ

10 pieces or one master-card equivalent

DPC

5-8 weeks

FAQ

Questions buyers commonly ask.

Practical sourcing questions for material selection, processing and ordering.

Should I choose DBC, DPC or AMB?

Choose DBC for established thick-copper power circuits, DPC for fine controlled plated circuits and AMB for severe thermal cycling and high mechanical reliability.

Can multiple ceramic bases be used?

Yes. Alumina and AlN are common for DBC/DPC, while Si3N4 is the priority AMB base for high-reliability power modules.

Are the line/space values guaranteed for every design?

No. They are starting references. Copper thickness, geometry, panel utilization and process route control feasibility.

What information is required for quotation?

Provide ceramic and copper thickness, metallization route, circuit file, finish, electrical or reliability criteria, quantity and assembly process.

What to Specify for RFQ

Provide the complete ceramic and circuit definition.

Metallized substrates require more than an outline drawing.

  • DBC, DPC, AMB or other route
  • Ceramic base and grade
  • Ceramic thickness
  • Copper / metal thickness
  • Circuit drawing / Gerber / DXF
  • Minimum line and isolation gap
  • Surface finish
  • Flatness / warpage
  • Electrical / bond tests
  • Quantity and delivery target

Engineering RFQ

Tell us what the substrate must do.

Provide the drawing, dimensions, quantity and application requirements so the team can review material and processing options before quotation.

Engineering RFQ

Tell us what the component must do.

All fields are required. Provide practical operating details so our team can review the material and manufacturing requirements.

Your request will be reviewed by our team before a technical or commercial response is issued.