FreeWill Material Technical Ceramics

Silicon Carbide Nozzles

Ceramic Nozzle

Conceptual FGD spray-nozzle family with a swirl-chamber form and open spiral form
Material
Silicon Carbide
Size
Drawing-defined dimensions
Quantity
Specify trial and production quantities
Applications
Slurry spraying and abrasive blasting

Silicon carbide nozzles shape and direct abrasive or corrosive media while resisting wear at the flow passage and outlet. Typical duties include wet-FGD slurry spraying and abrasive blasting.

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Product Description

Silicon carbide nozzles shape and direct abrasive or corrosive media while resisting wear at the flow passage and outlet. Typical duties include wet-FGD slurry spraying and abrasive blasting.

A silicon carbide nozzle controls how a liquid, slurry or abrasive stream leaves the equipment. Its internal passage and outlet create the required spray distribution or concentrated jet, while the hard ceramic protects the surfaces exposed to moving particles.

In wet flue-gas desulfurization, spray nozzles distribute limestone slurry through the scrubber. In abrasive blasting, straight-bore or venturi liners guide and accelerate the air/abrasive stream. These nozzle families have different geometries and are not interchangeable.

SiC combines abrasion resistance with resistance to many process chemicals. The material route, particle passage and connection are selected together; a ceramic insert is distinguished from a complete assembly with housing, holder and seals.

Product Features

  • Erosion-resistant flow passage: High hardness slows wear of the bore and outlet, helping maintain the designed discharge geometry as abrasive media passes through.
  • Resistance to corrosive media: Suitable SiC grades withstand many aggressive liquids and slurries, making them useful in scrubbers and chemical-processing systems.
  • More consistent flow geometry: Resistance to outlet enlargement helps retain the intended flow or spray distribution; the operating point is defined by medium and nozzle-inlet pressure.
  • Duty-specific nozzle forms: Spray bodies, straight bores and venturi profiles serve different distribution or blasting requirements.
  • Replaceable ceramic wear component: A ceramic body or liner can be specified separately from its holder and connections, making the wear surface and assembly scope clear.

Typical Applications

  • Power-plant flue-gas desulfurization: spraying abrasive limestone slurry in wet scrubbers
  • Chemical and mineral processing: distributing compatible corrosive or solids-bearing liquids
  • Surface preparation and cleaning: SiC liners in straight-bore or venturi abrasive-blasting nozzles

Typical Properties & Product Data

Dense SiC Typical Properties

PropertySSiC — sinteredSiSiC / RBSiC — reaction bondedCondition
Density (g/cm³)≥3.12≥3.03—
Apparent porosity (%)<0.2<0.2—
Vickers hardness (HV0.5)210020000.5 kgf test force
Young’s modulus (GPa)400350—
Fracture toughness (MPa·m¹/²)4–52.5–3.5—
Flexural strength (MPa)≥400≥35025°C
Compressive strength (MPa)≥2200≥200025°C
Thermal conductivity (W/(m·K))≥110≥9025°C
Mean linear thermal expansion coefficient (10⁻⁶/K)4.04.025–1000°C
Typical maximum material temperature (°C)16501300—

Product Geometry & Configuration

Product parameterConfigurationFunction
Nozzle familySlurry/liquid spray nozzle or abrasive-blasting nozzleLiquid distribution and abrasive acceleration require different geometries
Internal geometrySpray passage, straight bore or venturi throat/outletControls discharge pattern, flow and particle passage
Operating pointFlow at stated nozzle-inlet pressure and medium conditionsA flow value without pressure does not define nozzle performance
ConnectionThread, flange, holder or ceramic insert interfaceMatches the pipework or blasting assembly
Delivery scopeCeramic body/liner or specified complete assemblyHousing, seals and mounting parts are identified separately

Available Forms

The illustrated swirl-chamber and spiral forms are wet-scrubbing or FGD spray-nozzle examples. Blasting liners and burner nozzles are different application branches, not interchangeable alternatives.

  • FGD and slurry-spray configurations
  • Duty-specific straight-bore or venturi blasting configurations
  • Ceramic inserts or complete-assembly requirements

Packaging & Shipping

Packaging and transport are specified around component geometry, quantity and delivery requirements.

ItemDetails
ProtectionIdentify fragile edges, functional surfaces and individual separation requirements.
Packing scopeConfirm protective materials, carton or case arrangement and handling instructions with the order.
Shipping requirementsProvide destination, requested transport method and delivery requirements.
Payment termsT/T / Western Union / PayPal; 50% advance payment, 50% balance before shipment
Shipping methodsSea freight / Air freight / Door-to-door courier
Protective ceramic component packaging and available international shipping methods

Frequently Asked Questions

Are FGD and blasting nozzles interchangeable?

No. Slurry spray duty is specified around liquid flow, particle passage and spray distribution; blasting duty involves abrasive delivery and different internal geometry. Identify the process before comparing nozzle shapes.

Why is pressure needed with a flow requirement?

A flow number without its pressure and medium conditions does not define the operating point. Give pressure at the nozzle inlet and the required flow units, rather than only the pump rating.

Can an existing part be used as the starting point?

Yes. Provide a drawing, part reference and permitted photographs, then identify connections, ceramic-only versus complete assembly scope, operating conditions and any required change.

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